PCB assembly / soldering workers — Ahmedabad

Location: Ahmedabad, Gujarat, India
Neighborhood: Satellite
Date Posted: February 24
We are fast growing electronics product development company. We are looking for diploma or ITI electronics persons for PCB assembly / soldering and testing.Hot Products
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pcb
Manufacturing Process:CNC Drilling--Pattern plating--Nickel and gold plating--Wet film solder mask--Preflux--CNC Routing--Punching--Carbon & Silver thru hole--Selective plating--Hot air levelling--Panel for Automation--V. Cut--E. TestProduction Capacity:Max. Board Size-Standard: 508mm*610mm, On Request: 610mm*610mmMin./Max. Board Thickness-Standard:...

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From: China | Shenzhen Huaxuxing Electronics Co., Ltd.
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pcb board
Manufacturing Process:CNC Drilling--Pattern plating--Nickel and gold plating--Wet film solder mask--Preflux--CNC Routing--Punching--Carbon & Silver thru hole--Selective plating--Hot air levelling--Panel for Automation--V. Cut--E. TestProduction Capacity:Max. Board Size-Standard: 508mm*610mm, On Request: 610mm*610mmMin./Max. Board Thickness-Standard:...

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Manufacturing process:CNC drilling--pattern; plating--nickel and gold platingWet film solder mask--preflux--CNC routing--punching--Carbon and silver thru hole--selective plating--hot air levellingPanel for automation--V. cut--E. testProduction capacity:Maximum board size-standard: 508 x 610mm, on request: 610 x 610mmMinimum/maximum board...

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APS Novastar, a leading global engineering and manufacturing company, develops and markets intuitive, economical OEM solutions for low to medium volume mixed assembly through hole PCB producers.

The OEM product suite covers the entire line of through hole assembly including Wave Solder Machines, Solder Fountains, Dip Solder Machines, Dip Solder Pots, Lead Forming Equipment, and Component Counters.Online Quote
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Home -> Services & Capabilities -> PCB Assembly Services
PCB Assembly Services
We provide quick-turn prototype, low-volume and production PCB assembly with surface-mount (SMT), through-hole (THT) and mix components. We offer turn-key (just send us the Gerber and BOM files), consignment (you supply all parts) and various components purchase options to help you reduce cost and wait time. Our quick-turn prototyping service can assemble your boards within 24 hours. We can handle small quantity as well as volume productions. All our services are at a very competitive price and with 100% satisfaction guarantee.

Pricing
We offer both Prototype and Production PCBA services. For Prototype, there is no limitation in quantity. Reference pricing are based on the number of pins and component types.

$0.0125 per pin for SMD
$0.025 per pin for DIP, TH components.

Lead Time
When all the parts and components are ready, the lead time can be as short as 24 hours. Weekend turn-around can be arranged. We can also provide just-in-time assembly to fill your supply pipeline.

Parts & Component Sourcing
To assemble your PCB board, we accept components and parts in the following three approaches.

You supply the parts. We purchase on your behalf, from your specified distributors, such as Digi-Key, Mouser, Arrow, Future Electronics and others. Use our in-house component stock. Components for your PCBA project can be supplied in any one or more approaches above. We order genuine parts from your designated suppliers or our partner companies including DigiKey, Mouser, Arrow, Avnet, Future Electronics, Bell Micro, Newark and TTI.

To help client obtain better pricing on volume, we offer free spare parts parking. We stock your spare parts free of charge for your future orders. We are in the process of developing a parts exchange program which allows clients to trade spare parts.

For better pricing and faster service, we also regularly maintain an in-house stock of 8000+ types of components from quality manufacturers. These include resistors (all type, size and value, complete stock), capacitors, diodes, transistors, LED, common IC and connectors.

Technical Capabilities
Supported Capabilities

Type of assembly THD (Thru-hole device) / Conventional
SMT (Surface-mount technology)
SMT & THD mixed
Double-sided SMT and/or THD assembly

Order quantity 1 to 100,000

Components Passives, smallest size 0201
Fine pitch to 08 Mils
Leadless chip carriers/ BGA, VFBGA, FPGA & DFN
Connectors and terminals

Component packaging Reels
Cut tape
Tube
Loose parts

Board dimensions Smallest size: 0.25” x 0.25”, 6mm x 6mm
Largest size: 15.75″ x 13.5″, 400mm x 340mm

Board shape Rectangular
Round,
Slots,
Cutouts,
Complex,
Irregular demonstrates that by applying the SIMPLE PRACTICAL TECHNIQUES described you CAN assemble PCB's, WITH or WITHOUT the investment of costly Plated-Through-Hole and Surface Mount Equipment."

Harvey Twyman

The solutions are in the form of
SPECIAL TECHNIQUES
that ONLY require
SIMPLE HAND TOOLS

The Techniques described are specifically useful for PROTOTYPING PCB DESIGNS where
manufacturing costly PLATED-THROUGH-HOLE PCBs for a ONE-OFF is uneconomic.

However the Techniques related to
Surface Mount Devices
apply to Manufacturing as well.

We know the term:
DESIGN for MANUFACTURE
However here we need to:
DESIGN for PROTOTYPE

--------------------------------------------------------------------------------

Working Practices
The Techniques can only be SUCCESSFUL if the guidelines below are followed:

CAD Considerations
Lighting
Cleanliness
Hand Tools
CAD Considerations
The PCB Design will need modification at the CAD Level to enable these techniques to be WORKABLE:

VIA PADS need to be at least 55 to 60mil diameter IF the drilling is to be done BY HAND.

SMT Rectangular Pads MUST be LONGER so that they protude out and are VISABLE even when the device is sitting on the pad. This is so that you can observe and create a reliable joint when manual soldering.
Lighting
Use 2 standard 60W DESK LAMPS one either side of your work area and placed low to the bench to give maximum intensity. This will illuminate the work area adequately and not produce SHADOW.

Visual Inspection is the KEY to success.
Most faults are VISIBLE with
the lighting described above.

With these techniques you have to rely TOTALLY on YOUR OWN EYES for quality control.

THE MORE LIGHT YOU HAVE,
THE MORE YOU'LL SEE

Keeping Everything Clean
Before any soldering work is done on the pads they need to be cleaned with IPA (SEE BELOW) using a soft toothbrush style brush to remove oxides.

The PCB will re-oxidize within an hour, so
clean JUST BEFORE you intend to solder.

IPA (Isopropyl Alcohol) is used in AEROSOL SPRAYS as a diluent and solvent and is a common component of such products like MAGNETIC TAPE HEAD CLEANING SOLUTIONS. It has the advantage that it EVAPORATES quickly.

Hand Tools

Standard tools are adequate for the job, accept for the ones mentioned below:

Soldering Iron
Modern Temperature Controlled types are adequate. The Solder Tip needs to be pointed thus giving access to individual SMT joints.

Pointed Tips when used on SMT Pads have an added advantage of less heat capacity. So once placed on an SMT pad the temperature drops rapidly. This has the advantage that quick joints can be made on the tiny pads without them getting damaged.

Tweezers
DON'T use SHARP ones! These may DAMAGE delicate SMT resistors. Flat Ended types are preferable as rounded ones can't be used to pick up the smaller SMT devices.

Board type Rigid
Flexible
Rigid-flexible

Solder Type Leaded and Lead-Free
Water soluble solder paste
Manual soldering for special parts, e.g. wires and temperature sensitive parts.

Design file format Gerber RS-274X, 274D, Eagle and AutoCAD’s DXF, DWG
BOM (Bill of Materials)
Pick and Place file (XYRS)

Wave Solder Machines
Models S8, S12, 14F, 18F and 24F represent a complete range of wave soldering machines for PCB widths from 8” to 24” (203.2mm to 609.6mm) utilizing a motorized adjustable conveyor with wave and flux interval sensors, an onboard computer storing up to 100 recipes and top and bottom preheat.

Solder Fountains, Dip Solder Machines and Dip Solder Pots
The Models GW-10 rework solder fountain digitally controls solder temperature, wave height, solder flow, and blow through duration for placement and removal of through hole components.

Models GW-BD and GW-LD semi-automatic soldering systems provide timed flux, preheat, and solder cycles utilizing adjustable titanium finger PCB translation.

Selective Solder Machines
APS Novastar offers a range of Selective Soldering Systems that are economical, reliable, and easy to program, enabling you to:

Eliminate intensive hand soldering operations and reduce labor overhead
Eliminate costly wave solder fixtures
Replace your costly wave or hand soldering process with an APS Novastar Selective Solder System! Select from the ESS, SPA or QS Selective Soldering Systems and match a system to meet your board needs: