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Beijign Diamond Design Center---PCB copy board, PCB design PCB design and development PCB copy boardoAccording to electrical schematic
diagram and structural diagram, we use design software to carry on wiring
design. We possess specialized, experienced design team who could overcome
some disadvantage in wiring of PCB design. In order to ensure design
quality, we simulate with high-speed cable. Currently used PCB software
oPROTEL POWERPCB PADS-2000 ORCAD CADSTAR and so on We have a set of
advanced laboratory equipments, which could test all states of PCB board
circuit signal in order to reach demands. Home > ODM/OEM > Cooperation mode Why should you chose ODM/OEM mode, other than develop by yourself As an embedded engineer, you frequently have to complete project development in short time, this situaiton usually make you under pressure. Beside, you have to seek the balance point among project specification, prototype design and the quality and cost of finished prototype. As to your dilemma, the OEM/ODM mode may be an good solution. Let start our analysis in terms of the facts as follows: a. Risk of development b. Cost of development c. Time to market
a) The detailed function request, for example: which kind of screen they need, which kind of periphery connection it has. b) Performance requirement c) Time request d) Quantitative requirement e) The cost request b. Emdoor provides the project plan of proposal according to the customer request ,including f) Whole realization plan of system g) Component type h) Performance index i) Tests way j) Project cycle k) The project expense and payment method c. Modify the project plan of proposal according to the feedback of customer d. Indeed project start e. Update project process timely. f. Submit project resources and the test approval according to the contract requirement
a. Complete hardware design documents(including schematic diagram and PCB chart) b. Complete software source code c. Instruction documents of project d. Production document e. Project hands over and technical training
a. Customer can complete project development with lower cost b. Train own engineer group per this project, complete next project promotion and new product development with obtained software and hardware resources.
Flow a. Chooses appropriate hardware integration module of end product that Emdoor provided b. Develop related daughter board per their own product demand with Emdoor technical support personnel help in order to use with module that Emdoor provided together. c. Complete the development software of application level based on Emdoor development tool bag. d. Present product Provide resources a. Extremely quick speed of product promotes. b. Avoid potential risk during the developing process because of selecting the ready-made software and hardware core module. c. Work load of maintaining of last period in small.
Flow a. Customer provides the demand of detailed software and hardware. b. Emdoor chooses appropriate software and hardware integration module of end product per customer??8¥?s demand c. Emdoor makes appropriate connection board per customer demand d. Emdoor makes appropriate software per customer demand e. Test f. Present product
a. Software and hardware integration module of end product b. Use documents of software and hardware c. Complete hardware design documents of daughter board ( including schematic diagram and PCB chart) d. Complete software source code of daughter board e. Technical service, training and support.
The inside/outside-world interface components are restricted to one dedicated edge of the PCB to encourage all unwanted external currents (e.g. caused by voltage differences in protective earths) to restrict themselves to that area of the PCB, and discourage them from flowing through circuit areas. Where an effective enclosure shield exists, the inside/outside-world boundary becomes the shielded wall of the enclosure. All of the associated filtering and suppression components, and cable screen bonding, must then use a connector panel set in the wall of the enclosure as their reference (as described in Part 4). A single area for all interconnections is still best. A wider range of PCB-mounted screened and/or filtered connectors that can also bond to a metal panel is now available. These parts would be soldered to the PCB reference plane, then electrically bonded metal-to-metal to the wall of a screened enclosure during final assembly, and can be very cost-effective. Narrow channels free from components should be left between each of the segregated circuit areas on the PCB. These should be wide enough for the fitting of a PCB-mounted "tuner-can" shield, and provision should be made (at least on prototype boards) for bonding such screening cans to the 0V plane at frequent intervals (say, every 15mm) along all edges. 5.1.4 Component placement and routing of tracks The most noisy or susceptible components in each area should be positioned first, as close to the centre of their areas and as far away from cables or wires as possible. Such components include clock generators and distribution (extremely noisy); bussed digital ICs (very noisy); microcontrollers (noisy); switch-mode power transistors and rectifiers and their chokes, transformers, and heatsinks (all very noisy), analogue ICs (sensitive), and millivolt level amplifiers (very sensitive). Remember (from Part 1) that even low-frequency operational amplifiers can be extremely susceptible to interference, even beyond 1GHz. After the extremely short connections from components to reference planes, digital clock distributions (very aggressive signals) must be the next "nets" to be routed, and must be run on a single PCB layer adjacent to a 0V plane. These tracks must be as short as possible, and even so may need to use transmission-line techniques (described later). It may be necessary to experiment with component placement to achieve minimum track lengths. Where clock tracks are made longer than necessary to minimise skew, a "serpentine" layout is best. Digital busses and high-speed I/O should be routed next, in a similar manner to clock tracks, deferring only to clock tracks and plane bonds where there is a conflict. Very susceptible tracks, such as those carrying millivolt transducer signals, should also be routed as if they were clock or data buss tracks, although they will always be in a different segregated area of the PCB. The later section on transmission lines describes what to do where critical tracks have to change layers. All other types of analogue, digital, and power signals should also be routed according to how aggressive or sensitive they are. Where these characteristics are not obvious from a circuit analysis, probing a prototype with a wide-band oscilloscope (and/or spectrum analyser) with voltage or current probes will reveal which are the most aggressive, and injecting voltages or currents from a wideband sweep generator will reveal which are most sensitive. A loop probe can be most useful here, being able to inject signals into tracks without requiring connection of external equipment to potentially sensitive area of the circuit concerned. All components and their tracks must be contained within their designated PCB areas. The only tracks to exit or enter an area are those that have to connect to other areas. If it has not proved possible to eliminate all the wires and cables inside a product, make sure that their routes are fixed so they can't stray into the wrong PCB areas. It is best to check that segregation instructions have been followed on draft PCB layouts, well before PCB manufacture. An easy check is to count the tracks and other conductors which cross the dotted lines showing the segregated areas on the circuit diagram - there should be exactly the same number crossing the channels between areas on the draft PCB layout. Where PCBs have been autorouted it is usual to find additional tracks crossing area boundaries - these are often the source of much design heartache, so eliminate them right away by applying more skill to the track layout. Autorouting does not generally provide good layouts for EMC purposes. Minimize Noise in Audio Channels with Smart PCB Layout Abstract: This application note discusses several factors that affect audio functionality in a cell-phone PCB design. The article shows examples of a problematic and a well-designed PCB for a cell phone. The differences between the two layouts are discussed, with emphasis given to design considerations that improve audio function. Introduction
Cell phones contain a mixture of digital and analog circuitry that must be separated to prevent noise from the digital portion from interfering with the sensitive analog circuits. Partitioning the PCB into a digital and an analog region simplifies the separation task. The RF section of a cell phone is typically considered analog. Yet there is a common problem in many cell-phone designs where noise coupled from the RF section into the audio circuitry is demodulated into audible noise. To prevent this, the RF and audio sections should be separated as much as possible. Once the PCB has been partitioned into analog, digital, and RF sections, the component placement within the analog section must be selected. Components should be placed to minimize the distance that audio signals travel. Locate the audio amplifier as close to the headphone jack and loudspeaker as possible. This positioning will minimize EMI radiation from Class D speaker amplifiers, and minimize the noise susceptibility of low-amplitude headphone signals. Place the devices supplying the analog audio as close to the amplifier as possible to minimize noise pickup on the amplifier inputs. All input signal traces will act as antennas to RF signals, but shortening the traces helps reduce the antenna efficiency for frequencies typically of concern.
There is another problem with the component placement in Figure 1: the amplifier is not placed near the speaker and the headphone jack. If the speaker amplifier is Class D, then the long speaker traces increase the EMI radiation from the amplifier. This radiation could potentially prevent the device from passing government-mandated testing. The long headphone and speaker output traces both increase the trace resistance, thus decreasing the power delivered to the load. Finally, since the components are so spread apart, the traces connecting the components will be routed near other subsystems in the phone. Not only does this distance increase the difficulty of routing the traces, but it also increases the difficulty of laying out other parts of the phone.
Figure 2 shows the same components as Figure 1, but rearranged to use the space more effectively and to minimize trace lengths. Notice how all the audio circuitry has been partitioned to be near the headphone jack and the speaker. The audio input and output traces are much shorter and the nonaudio circuitry has been moved to a different part of the PCB. This design will have lower overall system noise, be less susceptible to RF interference, and be easier to layout.
Loudspeaker amplifiers typically are powered directly from the main system voltage and require relatively high current. Resistance in the trace will result in voltage drops that reduce the supply voltage of the amplifier and waste power in the system. The trace resistance also causes the normal fluctuations in supply current to convert to fluctuations in voltage. To maximize performance, use short wide traces for all amplifier power supplies. Differential signaling is an advantage that should be exploited whenever possible. Differential inputs provide noise immunity by rejecting any signal that is common to the positive and negative signal lines. There are several considerations to ensure that the differential amplifier is effective. Specifically, it is important that the differential signal pairs have the same length and the same impedance. The signal pairs should be routed as close to each other as possible to ensure that they pick up the same noise. Differential inputs on amplifiers are particularly effective in reducing noise from the digital circuits in the system.
The ground in any system must serve two purposes. First, it is the return path for all currents flowing to a device. Second, it is the reference voltage for both digital and analog circuits. Grounding would be a simple exercise if the voltage at all points of the ground could be the same. In reality, this is not possible. All wires and traces have a finite resistance. This means that whenever there is current flowing through the ground, there will be a corresponding voltage drop. Any loop of wire also forms an inductor. This means that whenever current flows from the battery to a load, and back to the battery, the current path has some inductance. The inductance increases the ground impedance at high frequencies. While designing the best ground system for a particular application
is no simple task, some general guidelines do apply to all systems.
Audio power amplifiers tend to draw relatively large currents that
can adversely affect both their own and other ground references in the
system. To prevent this problem, provide dedicated return paths for
bridged-amplifier power grounds and headphone-jack ground returns. Isolation
allows these currents to flow back to the battery without affecting
the voltage of other parts of the ground plane. Remember that these
dedicated return paths should not be routed under digital signal traces
because they could block the digital return currents. For this example the star point is in the upper left corner of the PCB. The breaks in the analog portion of the ground plane allow the Class D and charge-pump currents to return to the star point without interfering with the general analog ground plane. Also note that the headphone jack has a dedicated trace returning the headphone ground current to the star point.
Ultimately, if the PCB is not carefully designed, preventable problems will be discovered when the product is in test. These problems are much more difficult to fix once the layout is complete, and often demand significant time to correct. All too often the fixes require additional components that add to the total system cost and complexity. An abbreviated version of this application note appeared in the July 16, 2007 issue of EE Times, a CMP publication.Advanced PCB design and layout for EMC. Part 1 part1 Advanced PCB design and layout for EMC. Part 1 ??8§C Saving time
and cost overall These PCB techniques are helpful when it is desired to- Save cost by reducing (or eliminating) enclosure-level shielding Saving time and cost overall 1 Reasons for using these EMC techniques Sometimes it is the manager of the PCB layout department who prevents the use of good EMC techniques, usually claiming that the product cost-to-make will increase, but often really because they have become familiar with their existing PCB design rules and bare-board manufacturers and don??8¥?t want to make the effort to change. This section will show that such management approaches are completely the opposite of what is really required these days for success in the design and manufacture of electronic products of any type, in any volume. PCBs have continually been getting more high-tech and costly ever since they were first invented, and they will continue along this path for ever. In a few years time microvia PCBs with more than 8 layers and embedded capacitance will be the norm. It is a tough commercial world for everyone these days, and companies that don??8¥?t keep up with PCB technology will be left in the dust of those that do. 1.1 Development ??8§C reducing costs and getting to market on
time The author originally developed the PCB design techniques described in [1] - [4] over ten years and three companies in the 1980s to enable powerful digital processing, sensitive high-specification analogue circuits, and switch-mode power converters to share the same enclosure, even the same PCB, without compromising the analogue performance at all. Projects that used to require 10 or more design iterations could use these techniques to meet their performance specifications on the first PCB prototype. During the 1990s it was found that these techniques also achieved excellent compliance with EMC Directive test standards, without requiring high-specification enclosure shielding, sometimes without any shielding at all. Good EMC design techniques are good signal integrity techniques, for both analogue and digital circuits. This means more predictable project timescales with fewer three-cornered arguments between the circuit, PCB and software designers as to whose fault it is that the performance falls short of its specification. However, there are still very many companies that do not employ the techniques described in [1] - [4], never mind the advanced PCB techniques described here. This appears to be because they don??8¥?t realise that the true cost of a design modification increases rapidly as a project progresses. People only tend to see the obvious costs of the modification (the hours spent, the cost of another prototype PCB, etc.) which are the same whatever stage the project is at, but Figure 1A gives an idea of how the real cost of a modification varies during the project timescale.
So it is not too exaggerated a claim to say that good PCB design and layout techniques are a valuable financial tool and competitive weapon. The section below on trends??8¥? should make this claim even more clear. 1.2 Reducing unit manufacturing costs A general rule of thumb is that the true costs, in manufacture, of controlling EMC increases tenfold for each higher level of assembly. So the lowest-cost place to control EMC is in the design of the ICs and semiconductors. Achieving the same EMC performance at PCB level costs about ten times more than if it could be done in the IC. And if implemented at product enclosure level the true costs of achieving the same EMC performance are ten times higher again, as shown by figure 1B.
However, as subsequent parts of this series will show, it is possible to completely control all aspects of EMC (except for direct lightning strike) at the level of the PCB, the lowest-possible-cost solution after IC design techniques. A common project management perception in too many companies is the idea that the product made with the lowest-cost components will be the most profitable. So designers are constrained to achieving the lowest possible BOM cost??8¥? (BOM = Bill Of Materials) for their circuits and PCBs, which means that numerous good EMC design techniques (such as PCBs with at least 8 layers) are not permitted because the designers cannot prove that they are essential. (This was the very management technique that led directly to the demise of the Challenger space shuttle, because the engineers could not prove to their managers that the booster O-ring seals would malfunction at the low temperatures present at the launch site). This management philosophy leads to the idea that EMC measures are best bolted on??8¥? at the end of a project, once it is known what is really required. But these EMC measures will have a unit manufacturing cost of around 10 times what they would have cost if implemented at PCB level (see figure 1B). And since almost all modern circuits of all types now suffer from EMC problems, whether emissions or immunity (and all future ones will, see later) the typical result of the lowest-possible BOM cost??8¥? approach is that the unit manufacturing costs of the products are actually increased by considerably more than they need be. Also, implementing EMC measures near the end of a project suffers greatly from the very high cost of modifications at this stage, see 1.1 and figure 1A, and it is not at all unusual for market introduction to be delayed by one or more months due to problems with achieving EMC compliance. Late market introduction is a very serious commercial and financial issue these days, much more so than it was even 10 years ago. This article is not the place to discuss product costing issues. But it is worth mentioning here that, except for a very few types of products (high-performance PC motherboards and graphics cards, some specialist instruments, etc.), the profitable selling price of a product bears no relationship at all to the total cost of its components. Apart from some special application areas, anyone who thinks there is a direct relationship between a product??8¥?s BOM cost and its selling price really needs to understand his or her business a lot better. It is not at all an exaggerated claim to say that although using good EMC techniques in PCB design and layout usually increases the BOM cost for the PCB assemblies in a product, the unit manufacturing cost will usually be reduced, making more profitable products. The section below on trends 1.3 Enabling wireless datacommunications 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
17. 18. 19. 20. (1) Electronic Engineer/Senior Electronic Engineer Requirement Job description
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